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Cracks Preventer

Cracks Risk Assessment for Caster Systems

Cracks Preventer is an artificial intelligence system built with the metallurgical expertise. It is designed to predict any defects that can occur during casting along with the breakouts, that can be caused by them. Based on the prediction it also suggests counter measures to reduce the losses caused by defects and breakouts in real time.

Cracks Preventer provides solutions to encounter defect types like longitudinal facial cracks, edge cracks, corner cracks, slivers and laminations and breakouts that might occur due to any of these defects. Cracks Preventer aims to reduce these defects, achieving up to 50% improvement defect inflicted losses.

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“Cracks Preventer is created by a team of expert data scientists and metallurgists aiming to revolutionize casting technologies.”

Focus Areas

Cracks Preventer focusses on the full process chain in steel production:

  • Thin slab production
  • Thick slab production
  • Long product mills

Highlights

  • Cracks Preventer is a performance-based solution, it eliminates the risk factors for customers. They pay for the losses recovered nothing more and nothing less
  • Machine Learning product without Domain expert knowledge is not a preferable solution in the steel industry. This product is developed with Machine learning technology in association with metallurgy expert. It ensures to improve the performance accuracy considering the end to end data
  • Cracks Preventer focus on the full process chain in steel Production which ensure to tackle the LFC related losses in all mills.

Actionable items in real time

In case of defects Cracks Preventer indicates need for action and suggests precise counter measures. Additionally, it gives important details and signal graphs.

[Click to enlarge]

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Heavy LFC occured
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System overview
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Call for action